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Lean Production

Purchase/Inventory Management
JIT Production/JIT Logistics
Kanban Management
Leveled/Process Production
Jidoka/Poka-Yoke/Standard Work
Kaizen/5S/Visual Control/IE
TPM/TQM/Value Stream Mapping

Leveled/Process Production

The Power of Single Piece Flow
December 01, 2021
One of the toughest aspects of the Toyota Production System (TPS) for people to understand is why single piece flow is so important, and how it works. I can’t count the number of times I’ve answered questions and statements like these: “What is single piece flow?”“If we make one, move one, then our efficiencies will fall and we can’t have that…”“Why use smaller batch sizes?”“How will smaller batch sizes help? We’ll just have more changeovers and our costs will go up.”“We can’t achiev...



The Benefits of Lean Manufacturing: Single Piece Flow
December 01, 2021
“Lean manufacturing is a management philosophy that pursues the continuous elimination of waste in all business processes though kaizen, also known as small and incremental improvement.”Many of us are familiar with this common definition of Lean. While it is certainly accurate, we often find that the specific benefits that Lean will have on individual processes and eventually entire companies are seldom discussed. While it makes sense that the elimination of waste will result in more efficient o...

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